Sunstone Micro E Weld Head

The Sunstone Micro E is an electromagnetic linear motion weld head engineered for ultra-high welding results at the micro level.

With attached 5x microscopic optics and brilliant LED lighting, the Micro E delivers as little as 30 grams in force within 1 micron in accuracy, numbers that surpass competitive weld heads.

Force, position, and displacement feedback adds to the weld heads fit for applications that require precision welding, such as microelectronics, electric motors and coils, actuators, magnetic wire, and any other situation that requires a fine weld in a specific spot for R&D or automated production. Call or text the micro welding experts at +1 801-658-0015 for questions.

Why you need The Sunstone Micro E Micro Weld Head

Force, Position, & Displacement feedback and monitoring.
As low as 30 grams of force
Built in LED lighting
Included microscope mounted to the front of weld head

Typical Applications

Microelectronics
Electric Motors and Coils
Actuators
Magnetic Wire

Features

Electromagnetic Linear Motion for Ultra Precise Positioning
30-2000grams Adjustable Weld Head Force
Positional Accuracy of 1 Micron
Built-in Force, Position, and Displacement Feedback*
5x Microscopic Optics
Multi-Joint Microscopic Arm for Comfortable Operation
300 Lumens LED Lamp
PLC Compatible
Removable Ceramic Base Plate
Rotary Height Adjustment
2-Year Warranty Backed by Sunstones Reputation for Quality and Customer Service

Industries

Micro electronics
Electric motors & Coils
Actuators
Magnet wire Welding

Micro E Weld Head User Manual

Micro E Weld Head Data Sheet

KEY UNIT SPECIFICATIONS
Tabletop Footprint (L x W x H)	56x10.8x45.7 cm w/ Microscope, 14x10.8x45.7 cm w/o Microscope
Unit Weight	10.1 kg w/ Microscope 8.9 kg w/o Microscope
Electrode Stroke (Travel distance) Distance)	25 mm
Force Range	30-2000 grams
Position Displacement Accuracy	±1 Micron
Duty Cycle (30 g to 2 kg Holding Force)	100%
Head Type	PARALLEL, OPPOSED, or THERMOCOMPRESSION
Weld Force Method	DIRECT
ACTUATION METHOD	ELECTROMAGNETIC LINEAR ACTUATOR
THROAT DEPTH	17.8 cm
NUMBER OF SCHEDULES	1,000 + (CREATED VIA PICO WELDER)
ELECTRODE SPEED	HOME POINT TO HOVER POINT: 1-100 mm/sec HOVER POINT TO WELD POINT: 1-100 mm/sec
Power Input	48 Vdc @ 2.5 A
Welding Current	300 A @ 50% DC
OPERATING TEMPERATURE	0 to 65° C

PROTECTION PLAN

This product is also available online with Circle Plan!

Set-Up Video:

Watch this video and follow along to setup your Micro-E Weld Head with Parallel Gap Electrodes

Need Electrodes? Find them at the links below!

MEL-AG

MEL-AMO

MEL-BMO

DO YOU NEED TRAINING?

Sunstones training team is ready to help you master the Micro E Weld Head Visit our Training Page to learn more.

Electronics

Micro E Weld Head